Digital twins and artificial intelligence: the future of structural integrity in the aerospace industry and aviation safety

Authors

  • Juan David Ocampo St. Mary's University

DOI:

https://doi.org/10.26507/paper.4502

Keywords:

industria 4.0, industry 4.0, artificial intelligence, structural integrity

Abstract

This presentation examines the impact of digital twins and artificial intelligence on the structural integrity of aircraft within the framework of Industry 4.0. From the perspective of the damage tolerance design paradigm adopted by the United States Air Force, advanced technologies such as embedded systems, the Internet of Things (IoT), big data, and artificial intelligence will be explored, highlighting their role in real-time monitoring, failure prediction, and fleet maintenance optimization. Application cases in the aerospace industry will be presented, demonstrating how these innovations enhance aviation safety and extend the lifespan of aircraft structures. Finally, the main challenges and future opportunities in this rapidly evolving field will be discussed.

References

Ocampo J., Millwater H., Crosby N., Gamble B., Hurst C., Nuss M., Reyer M., Mottaghi S.. “An Ultrafast Crack Growth Lifing Model to Support Digital Twin, Virtual Testing, and Probabilistic Damage Tolerance Applications.” In: Niepokolczycki A., Komorowski J. (eds) ICAF 2019 – Structural Integrity in the Age of Additive Manufacturing. ICAF 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. pp. 145–158, 2020. https://doi.org/10.1007/978-3-030-21503-3_12

Millwater H.R, Ocampo J., Crosby N. “Probabilistic Methods for Risk Assessment of Airframe Digital Twin Structures Engineering Fracture Mechanics, Volume 221, November 2019. https://doi.org/10.1016/j.engfracmech.2019.106674

How to Cite

[1]
J. D. Ocampo, “Digital twins and artificial intelligence: the future of structural integrity in the aerospace industry and aviation safety”, EIEI ACOFI, Sep. 2025.

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Published

2025-09-08
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